Engineering

Engineered to last

The Calhoun Difference 

What Makes a Fabric Structure Engineered to Last?

A fabric structure is only as strong as the engineering behind it. Long-term performance depends on far more than the fabric itself; it requires a carefully engineered structural system designed specifically for the conditions of each site.

At Calhoun, every fabric structure undergoes a comprehensive site-specific engineering review that considers factors such as location, topography, building orientation, environmental loads, and operational requirements. Using proprietary 3D Nonlinear Finite Element Analysis, our engineers model how the entire structure will respond to real-world conditions, allowing us to optimize structural performance, foundation design, and long-term reliability.

To further ensure quality and safety, all structures are independently reviewed by third-party structural engineers and manufactured under rigorous AWS and CWB certified quality standards. This combination of advanced engineering, independent validation, and controlled manufacturing helps ensure every Calhoun structure is engineered to deliver dependable performance for decades.

TALK TO A DEALER

The Right Design Starts with the Right Information

How Does Site-Specific Engineering Improve Fabric Structure Performance?

Site-specific engineering helps ensure a fabric structure is designed to perform reliably under the unique conditions of its intended location. Before engineering begins, site information such as photos, topography, building orientation, and location data is evaluated to determine the environmental and operational factors that may affect the structure.

Factors Evaluated During Site-Specific Engineering

• Site topography
• Building orientation
• Local environmental loads
• Operational requirements
• Foundation conditions
• Location-specific design parameters

This evaluation allows engineers to validate the proposed building configuration or make adjustments as needed to improve structural reliability, performance, and longevity.

Understanding How the Structure Performs in Real Conditions

3D Nonlinear Finite Element Analysis

3D Nonlinear Finite Element Analysis (FEA) is Calhoun’s proprietary engineering method used to model the true behavior of a fabric structure under real-world loading conditions. Unlike traditional analysis methods, nonlinear analysis accounts for the interaction between the fabric membrane, steel framework, cables, and foundation system.

During every site-specific analysis, a complete 3D model is used to determine accurate load paths throughout the structure and the forces transferred to foundation-resisting elements. This approach helps engineers evaluate how the structure will respond to code-specified snow, wind, and other environmental loads, resulting in a more reliable and efficient design.

Benefits of 3D Nonlinear Analysis

• Models actual fabric behavior under load
• Identifies accurate load paths throughout the structure
• Determines forces acting on foundations
• Establishes cable pretension requirements
• Improves structural reliability
• Supports more economical foundation design

Get a Quote

DETAILED-WIND-AND-SESIMIC-ANALYSIS-768x315-1

For each and every site-specific analysis, a comprehensive seismic analysis is completed which includes the modal response behavior of the building and the building’s actual fundamental period. This analysis is also used in the wind design to ensure that the period of the structure will not substantially affect the behavior of the structure during a design wind event.

FABRIC-STRESSES-AND-SCALED-DISPLACEMENT-768x331-1

During a nonlinear analysis, the load is discretized and applied in steps. If an element is set as tension only (cables, fabric etc.), the program iterates further during each of the specified iterations until all of the tension only elements are in tension or have zero force. Afterwards the displacements and internal forces are used as the starting point for the next iteration and the process is repeated until the specified number of load steps is completed for each of the code specified load combinations. 

BUCKLING-ANALYSIS-768x344-1

During the course of each and every site-specific analysis, a buckling analysis is completed at minimum for each of the controlling load combinations. This analysis goes to ensure that the assumptions for the effective length estimates used to identify in the mass checks the critical members for detailed checks are suitable for the actual site-specific conditions and whether or not second order effects are a consideration in the design.

Answers to Common Questions

See All Frequently Asked Questions
  • Why Are Independent Third-Party Engineering Reviews Important?

Independent engineering review provides an additional layer of quality assurance and objectivity during the design process. Because structural performance and safety are critical considerations, third-party review helps verify that engineering assumptions, calculations, and design decisions have been properly evaluated.

Calhoun’s fabric structures are reviewed by independent structural engineers to ensure the design work remains objective and free from potential company bias. This process helps validate the structure’s suitability for the site conditions and confirms that applicable engineering requirements have been met.

 

  • How Does Engineering Influence Foundation Design?

Foundation performance is directly connected to the structural behavior of the building above it. A comprehensive 3D nonlinear analysis provides engineers with accurate information regarding load paths, foundation reactions, bearing pressures, and concrete stresses, allowing foundation systems to be designed with greater precision.

In some cases, the foundation wall and supporting soil conditions can be modeled directly as part of the overall structural analysis. By accounting for the interaction between the structure and foundation system, engineers can optimize wall thicknesses, reinforcement requirements, and overall foundation design. This approach can lead to significant material efficiencies while improving the reliability of the complete building system.

 

  • How are fabric structures designed for snow and wind loads?

Fabric structures are engineered to meet the environmental loading requirements of their installation location. Engineers evaluate site-specific factors such as geographic location, building orientation, and applicable building codes to determine the snow, wind, and other environmental loads the structure must withstand. These requirements are incorporated into the structural analysis to ensure reliable performance under expected conditions.

 

Resources 

Featured Resources 

Contact Us for a consultation

VP-Series-140x378_conconcrete_warehousing_stock-scaled