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Sugar Refinery

 

Protect Your Assets with Fabric Structures

REFINE SUGAR RELIABLY

Having an efficient sugar refinery is critical for maintain product quality and streamline operations. Traditional commercial methods may not always meet the unique needs of sugar refinery facilities. Calhoun Super Structure provides specialized fabric structures designed to protect and preserve your sugar supply.

Our storage solutions are constructed using hot-dip galvanized steel (HDG) and high-density polyethylene (HDPE) fabric for durability and long-lasting performance. These structures feature spacious interiors and easy access, making them ideal for managing bulk sugar refinery. Whether you need a standalone refinery solution or a complement to your existing facility, Calhoun structures deliver reliable protection and enhanced operational efficiency.

GET WHITE PAPER: INSIDE THE BUILD – CRITICAL DESIGN ELEMENTS OF FABRIC 

Built to Last

Protects Product. Maintains Quality.

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Sugar storage demands protection from moisture and contamination. Calhoun fabric structures provide enclosed environments with consistent airflow to preserve product integrity and support efficient handling.

  • Protection from moisture and contamination
  • Ventilation to maintain product quality
  • Open access for bulk handling equipment
  • Long-term durability in demanding conditions

Why Calhoun

WHY REFINERIES CHOOSE CALHOUN

Sugar Refinery

MOISTURE CONTROL

Ventilated fabric design helps reduce condensation, preventing clumping and preserving product quality during storage.

PRODUCT INTEGRITY

Enclosed environments protect sugar from contamination while maintaining consistent internal conditions.

EFFICIENT HANDLING

Wide-span interiors reach up to 250′ wide without poles, pillars, or other interior interferences, providing maximum space for smooth movement of loaders and conveyors.

CORROSION RESISTANCE

Hot dip galvanized steel frames and componentry withstand moisture exposure, ensuring long-term durability in processing environments.

Engineered to Last

Our fabric covers are made from high-density HDPE fabric, and our steel frame is hot-dipped galvanized to ensure durability and longevity. You can have confidence that you’ll get long-term performance from our facilities to protect your assets.

Superior Ventilation

Our sugar refinery solutions are designed for maximum airflow and odor control, creating an optimal environment for your applications. Our fabrics allow increased air circulation and help keep the temperature steady inside the building, maintaining a drier environment.

Built to Perform

Every Calhoun structure undergoes advanced 3D Nonlinear Finite Element Analysis (FEA) to evaluate real-world wind, snow, and seismic loads. This site-specific engineering process helps ensure long-term structural performance and reliability.

Energy-Efficient

High-performance translucent HDPE fabric covers help lower energy consumption and reduce operating costs compared to traditional building systems.

How Calhoun Delivers for Sugar Refineries

1

Connect With Us

Tell us about your project goals, building requirements, site location, and intended use. Whether you need warehousing, storage, manufacturing space, or equipment protection, our team will help identify the right building solution for your operation and budget.

2

Project Assessment & Design

Once we understand your needs, we review key project details including building dimensions, access requirements, fabric options, doors, ventilation, insulation, and site conditions. We also evaluate local wind, snow, and environmental loads to ensure the structure is designed specifically for your location.

3

Engineering & Manufacturing

After project approval, our engineering team performs a comprehensive site-specific review using advanced 3D Nonlinear Finite Element Analysis (FEA). Once engineering is complete, the steel framework is fabricated, hot-dip galvanized, and prepared for shipment alongside the fabric building system.

4

Installation & Long-Term Support

Calhoun offers installation services through experienced crews or can support your preferred contractor. Following installation, our team remains available for inspections, maintenance, repairs, fabric recovering, and relocation services to help maximize the lifespan of your investment.

READY TO BUILD?

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1/6 Case study

Source Energy Services

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Industry: Frac Sand
Size: 160 x 516

Source Energy Services required a comprehensive, specialized frac sand solution capable of managing 55,000 tonnes

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2/6 Case study

CHS Inc

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Industry: Fertilizer
Size: 80 x 192

Feeling overwhelmed by their expanding operations and urgently needing a comprehensive facility transformation, CHS sought a cost-effective yet durable building solution for their Lowder location.

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3/6 Case study

East Lynn Fertilizer

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Industry: Fertilizer
Size: 150 x 260

As a family-owned and operated business, East Lynn Fertilizer sought a quality storage solution – crafted to withstand fertilizer’s highly corrosive properties – at a reasonable (…)

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4/6 Case study

New Cooperative Inc.

VP Series 170x340 on steel-legs fertilizer
Industry: Fertilizer
Size: 170 x 340

Since the 1930s, companies and farmers unloaded fertilizer barges at a select location along the Missouri River near Blencoe, IA – though, no barges had visited (…)

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5/6 Case study

Pinnacle Agriculture

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Industry: Fertilizer
Size: 130 x 188

Pinnacle Agriculture and its Performance Agriculture division realized their farmer-customers in the Highmore, SD, area had a growing need for faster, high-quality fertilizer blending.

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6/6 Case study

Ag Partners Cooperative

Fertilizer Storage
Industry: Fertilizer
Size: 150 x 396 (VP) & 16 x 80 (CC)

Calhoun Super Structure, in collaboration with Greenfield Contractors, installed Ag Partners’ impressive 59,400 square-foot dry fertilizer terminal in a timely, efficient manner. The VP Series structure (…)

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